The End of LifeVehicle Disposal Company
Ireland's only Environmental Automotive Disposal
Web Site
Helping to protect the environment
for our children's future
Proposal to Establish a Network of Automotive Disposal
Facilities
in South County
Dublin
Briefing Paper on the
Pilot ELV Disposal Plant
(Irish Motor Vehicle
Recyclers Association)
Web Site designed by Daniel Travers . age 17
10-5-2003
While several waste streams have already been regulated at Community level an overall system for the appointment of suitable dismantlers, staff training, disassembly procedures, storage, technical data, waste transport, disposal, certification and responsibility has not been addressed.
The
End of Life Vehicle Disposal Company established a pilot disposal plant in the
South County Dublin area of Clondalkin during February of 1999 and commenced
operations in May. The pilot programme was to run for a period of two years
(pending manufacturer support) from May 1999 to April
2001.
During this time the centre would gain the necessary expertise in
dismantling procedures combined with the appropriate documentary systems
necessary to comply with the requirements of the Directive. The total
success of this project would only be achieved by the co- operation and
financial support of the Importer Distributors
Pilot ELV Disposal
Plant
With this in mind we approached a number of major importer
distributors with a view to sponsorship either on a total or shared basis with
all the data gathered being placed at the disposal of the Importer
Distributors. The information gathered would enable the End of Life
Vehicle Disposal Company in association with the Importer Distributors and their
representative body the SIMI, establish an Environmental Disposal System Network
of dismantling centres primarily in the greater Dublin area and later on a
national basis with the co-operation of the dismantling industry and their
representative body
The End of Life Vehicle Disposal Company deregistered the vehicle on behalf of the last owner and submitted a disposal certificate to the Department for the Environment
Manufacturers Name
Model
Chassis Number
Engine Number
Chassis disposal reference number
Fluid disposal data
Batch Numbers
Recycling codes
Certificate number
Certificate date
Disposal centre stamp
(1) Maintain and update a dismantling
database
and disposal certification tracking
(2)
Provide the dismantling centres with
computerized
technical information and one to one assistance.
(3) Develop training programs
(4) Provide feedback to both SIMI and
IMVRA
o Are suitable for resale
o Are sold in compliance with the directive
o Have accountability
(1) To test and perfect a suitable disposal system for
the
Irish market.
(2) To accumulate knowledge on new procedures
(3) To build confidence between two industries
(4)
To fully cost the disposal procedures
(5) To identify training requirements
(6) To provide analysis on the effects the Directive
will
have
on small to medium sized dismantlers
The ELV centre proposed to carry out initial decontamination by removal and correct disposal of hazardous and other wastes such as:
Batteries
Brake
Fluid
Anti-freeze
Oils&
petrol
Filters
Air
bags
CFC's
Plastics & Foams
Components %weight Kgs/car Scrap value (IR£)
Ferrous
content
65%
715
36.40
Non-ferrous content 8% 88 44.00
Glass
3%
33
00.00
Thermoplastics
8%
44
-25.08
Thermosets
1.5%
16.5
-9.40
Battery 1% 11 0.00
Fluids (exc petrol) 1% 11 -5.72
Other 3.5% 38. 5 00.00 (wood, bitumen,NVH)
Sub
Total 100%
1100
24.16
Packaging -68.00
Labour -384.00
Transport
-65.00
Storage
-82.00
Administration &
Overhead
-116.00
Sub
Total
-715.00
Total Revenue -690.84
Note (-) indicates a cost
Polypropylene 41%
Polyethylene 6%
ABS 17.5%
PMMA (Acrylics) 2%
PVC 12%
Nylon 7%
Acetal 2%
Polyphenylene oxide (Noryl) 2%
Polycarbonate 3.5%
PC & PBT 1%
Others including
polyester
Belts)
6%
Cylinder head
120.00
Engine
100.00 Carburettor
50.00
Fuel
pump
50.00 Ex.
Manifold
40.00
Water pump
25.00
Sensors
40.00 F/I
ecu ect,
140.00
Radiator 35.00
Radiator
fan
15.00
Gearbox
100.00
Hoses
60.00
Brake
calipers 60.00
Brake discs (2)
25.00 Suspension
arms 50.00
Coil
springs 40.00 Wheels
(4)
60.00
Back axle 60.00
Master
cylinder 20.00 Servo
30.00
Pipes
10.00
Steering rack
50.00
Pwr stg rack
80.00
Susp joints 30.00
Track rod
ends
10.00
Headlamps
40.00
Ind.lamps (f) 20.00
Ind lamps
(r)
40.00
Interior
lamp 15.00
Ignition switch
15.00
Indic.sw
10.00
Wiper sw.
20.00 Other
switches 60.00
Ignition
coil
5.00
distributor 40.00
Alternator 40.00
Starter
motor
40.00
Heater motor
30.00 Ignition
modules
15.00
Relays
50.00
Fuse
board 50.00
Window regs (4) 80.00
Interior
mirror
10.00
Door mirrors
30.00 Door
glass
65.00
Quarter glass
30.00
Front
screen 20.00
Rear screen
40.00
Doors
160.00
Bonnet lid
60.00 Boot
lid
50.00
Door
trims
50.00
Outer
d/h 50.00
Door locks 30.00
Air flow
meters
50.00
Steering column
40.00
Abs units 80.00
Wheel
hubs
35.00
Shock absorbers
40.00
Fuel tank 20.00
Sund
panels 150.00 Sund
deco.
40.00
Other sund.
75.00
Table of
Contents
Forward
Introduction
Main objectives
System control
Disposal Certification system
Car
Dismantlers
Components for
Reconditioning
Manufacturer
participation
The End of Life Vehicle Disposal company
Decontamination Charges
Local Authorities
Abandoned End of Life Vehicles
Current Landfill Problems
Main Dealers
Insurance write-offs
Manufacturer Costs
Model dismantling and Disposal
Network
Main Objective
To establish a disposal network of dismantling and disposal facilities in South
County Dublin with the help and co-operation of all concerned parties with the
objective of expanding and maintaining such a system on a national basis in
compliance with the forthcoming EU Directive.
System of Control
To establish a governing authority comprising of representative members of the
motor manufacturers, importer distributors, car dismantlers and the End of Life
Vehicle Disposal Company. Representation on this authority would comprise of two
members from each section of their industry with a further member from their
representative body acting in the overall interest of that
industry.
Disposal Certification System
The End of Life Vehicle Disposal Company would install the software for a
computerized disposal certification and tracking system necessary to handle the
operations of the pilot system
Car Dismantlers
With support from their representative body, five car dismantlers would be
approached as a first phase induction into the system after consultation with
South Dublin Count Council on their suitability to be included in the
system
They will be required to produce a certificate of
disposal for the last owner.
A copy of the certificate to be filed for inspection on
the premises
A copy for the Department of the Environment,
when
deregistering
a vehicle.
All certificates will have a disposal reference number and information relating to the decontamination of the vehicle.
All components for reprocessing or disposal will be removed from the disposal
centres on a contractual basis with external waste recycling companies and paid
by the ELV Centre.
Make the entrance to their premises clean,tidy
and attractive to the eye.
Provide a clean and seated reception area for customers
Refrain from displaying vehicles to the entrance of the
premises
Restrict the movement and access by the general public to vehicles on the site.
Display an ELV Centre flag to the entrance of the
premises.
Components such as:
Electronic Control Units
Alternators
Starter motors
Water pumps
Fuel injection components
Other components such as
Steering racks
Brake pipes, master and slave cylinders, servo units,
brake callipers, brake discs, abs units
will not be removed for resale to either the trade or the general public.
These components will go for disposal or returned to the manufacturer for
reconditioning.
The End of Life Vehicle Disposal Company
The car manufacturers would finance the operations of the ELV Centre, under the
control of the End of Life Vehicle Disposal Company. The End of Life Vehicle
Disposal Company would submit to each manufacturer a list of expenses incurred
in the administration and processing of each manufacturers
vehicles.
Decontamination Charges
A standard decontamination payment will be made irrespective of vehicle size.
This process will be balanced out to the advantage of both car manufacturer and
dismantler.
A contract for the removal of oil and fluids from disposal centres will be awarded to an environmental reprocessing company. The most likely company for this contract would be Atlas Oil who has professional experience in oil and fluid reprocessing.
A contract for the removal of other wastes will be awarded to
suitable Irish companies who can comply with waste
management regulations.
Local Authorities
The local authorities as their contribution to the system would grant temporary
permits to the dismantling centres as official dismantling and disposal
facilities in the County for the duration of the project pending compliance with
the rules.
The administrative officer of South Dublin County Council’s waste management department will have access to the all the disposal and decontamination data.
The assistance of the Local Authorities to monitor and recommend changes or
improvements in the system, in order for each disposal centre to comply with
current regulations will be crucial to the progressive and smooth running of the
system
Abandoned End of Life Vehicles
Abandoned end of life vehicles, that are removed from a public place by the
local authorities removal contractors, and have no commercial value, are
encouraged, to send these vehicles directly to an approved disposal centre.
Vehicles which do not have an Irish registration or registration identification,
will be deregistered by the ELV Centre after verification with the licensing
authorities and the final documentation forwarded to the approved disposal
centre for their records. From 2003, the ELV Centre will place tenders for the
removal of abandoned vehicles from a public place to an approved disposal
facility in local newspapers. Responsibility and cost of removal will pass from
the local authorities to the ELV Centre.
Current Landfill Problems
Discussions and recommendations to take place, with Local Authorities on
alternative methods in which to dispose of waste currently going into
landfill.
Main Dealers
All main dealers in South County Dublin will be asked to participate in the pilot system. As the system grows and develops, more main dealers and dismantlers will be able to participate in the system.
Main dealers will be required to store a small number of vehicles for
collection, which are in the opinion of the dealers, end of life vehicles. The
ELV Centre will be informed by the main dealers of all vehicles, which have to
be removed from their premises for disposal. The ELV Centre will co-ordinate the
removal to an approved disposal facility all ELV’s from a main dealer’s
premises.
A number of recovery methods may be used pending cost and feasibility.
1. Single external vehicle recovery contract
2. Dismantling centre vehicle recovery by area.
3. Agreement with local authority to use their current
vehicle removal contractors.
4. Individual vehicle recovery companies
It will be the responsibility of each importer distributor to inform their main dealers of a request to participate voluntarily in a pilot disposal system scheme.
The ELV Centre will promote the participation of main dealers throughout the pilot scheme period.
An ELV Centre banner or flag promoting the participation of a main dealer in the project will be supplied to that dealer for display.
A list of participating disposal centres will be provided to all participating
main dealers who wish to sell vehicles, which have commercial value in their
parts to disposal centres. Vehicles purchased by the disposal centres will not
incur a charge for removal by the main dealers or ELV Centre.
Insurance write-offs
Information relating to vehicles, which have been inspected by an insurance
assessor on the premises of a main dealer and have been assessed as uneconomical
to repair should be forwarded to the ELV Centre for discussion with the relevant
insurance company
Private Recycling/Disposal Contractors
There are a number of recycling companies in Ireland such as Minchem, Returnbatt
and Ipodec that are currently providing secure containers and packaging for both
components and fluids and will remove such wastes from the approved disposal
centres for recycling. These companies are currently licensed for the removal of
such wastes and will therefore be able to commence operations immediately. The
use of these companies provides an immediate solution to the prompt removal of
waste from the disposal centres.
As the system progresses, tenders for the removal of these waste streams will be placed in national newspapers on a five year contractual basis. Constant monitoring of the recycling/disposal procedures will enable the ELV Centre to provide the manufacturer with advanced cost effective methods of operation.
Information leaflets relating to recycling and recycling
companies can be obtained from ENFO- the Environmental Information
Service
17 Saint Andrew Street, Dublin
2.
Manufacturers Costs
Removal of ELV’s from main dealers to disposal centres
Decontamination
Dismantling / separation
Waste collection for reprocessing or disposal
ELV Centre premises and administration
Research and development
Consultancy fees
Advertising
Training