Torque values (Hawk GT)

General
Type Torque (Nm)
5 mm bolt, nut 5
6 mm bolt, nut 10
8 mm bolt, nut 22
10 mm bolt, nut 35
12 mm bolt, nut 55
5 mm screw 4
6 mm screw, 6 mm bolt with 8 mm head 9
6 mm flange bolt, nut 12
8 mm flange bolt, nut 27
10 mm flange bolt, nut 40




Engine (Hawk GT)
Item Quantity Thread diamter (mm) Torque (Nm) Remark
Spark plug 4 12 14 -
Cylinder head cover bolt 4 6 10 Special bolt
Cam shaft holder 8 mm bolt 6 8 23 -
Cam shaft holder 8 mm nut 2 8 23 -
Cam shaft holder 6 mm bolt 4 6 10 -
Cylinder head 10 mm nut 8 10 48 -
Cylinder head 8 mm bolt 4 8 23 -
Cylinder head 8 mm nut 4 8 23 -
Cylinder head 6 mm bolt 2 6 10 Socket bolt
Cam shaft sprocket bolt 4 7 23 Apply locking agent to threads
Clutch lock nut 1 18 130 Staked nut
Right crankcase cover bolt 15 6 10 -
Left crankcase cover bolt 9 6 10 -
Oil filter cartridge 1 20 10 Apply engine oil to O-ring
Oil drain bolt 1 14 35 -
Neutral switch 1 10 12 -
Oil pressure switch 1 - 12 Apply sealant to threads
Primary drive gear bolt 1 12 90 UBS bolt, Apply engine oil to threads
Flywheel bolt 1 12 130 Left hand thread, Apply engine oil to threads
Starter one way clutch 6 8 30 Torx bolt, apply locking agent to threads
Oil control bolt 1 10 23 -
Oil pipe bolt 2 7 10 Special bolt
Connecting rod cap nut 4 8 34 -
Crankcase 8 mm bolt 14 8 27 Apply engine oil to threads
Crankcase 6 mm bolt 6 6 12 Apply engine oil to threads
Shift drum stopper plate bolt 1 6 26 Apply locking agent to threads
Insulator band screw 4 5 4 Apply engine oil to threads
Timing hole cap 1 14 10 Apply molybdenum disulfide grease to threads
Crankshaft hole cap 14 30 15 Apply molybdenum disulfide grease to threads
Oil pump driven sprocket bolt 1 6 15 Apply locking agent to threads
Valve adjusting screw lock nut 6 7 23 -
Cylinder stud bolt 8mm 2 8 20-30 Apply locking agent to threads, refer to section 10
Cylinder stud bolt 10 mm 8 10 30-50 Apply locking agent to threads, refer to section 10




Frame (Hawk GT)
Item Quantity Thread diameter (mm) Torque (Nm) Remark
Front engine bracket bolt 4 8 28 -
Front engine mounting bolt 1 10 40 -
Rear upper engine mounting bolt 1 10 40 Apply engine oil to threads
Rear upper engine mounting bolt lock nut 1 22 55 -
Rear upper engine mounting bolt adjusting bolt 1 22 11 -
Gearshift arm bolt 1 6 12 -
Thermostatic switch 1 16 18 Apply sealant to threads
Exhaust pipe joint nut 4 8 27 -
Muffler band bolt 1 8 27 -
Muffler mounting bolt 2 8 27 -
Fuel tank mounting bolt front 1 6 12 -
Fuel tank mounting bolt rear 1 8 22 -
Fuel filter bracket bolt 1 6 22 -
Front brake master cylinder holder 2 6 12 -
Brake oil bolt 4 10 30 -
Brake reservoir screw 4 4 1.5 -
Bleed valve 2 7 6 -
Front caliper mounting bolt 2 8 27 Flange bolt
Front caliper pin bolt 2 10 28 -
Pad pin 2 10 17 -
Pad pin plug 2 10 2.5 -
Front brake disc retaining bolt 6 8 40 Apply thread locker to threads
Rear brake reservoir mounting screw 1 6 9 -
Rear brake disc retaining bolt 4 8 35 -
Rear brake disc retaining bolt lock nut 1 8 9 -
Rear caliper mounting bolt 2 8 27 -
Rear caliper pivot bolt 1 8 22 -
Brake torque rod bolt 2 10 35 -
Handlebar pinch bolt (Hawk GT) 2 8 27 -
Ignition switch bolt mounting bolt 2 8 25 -
Fork pinch bolt (upper) 2 7 11 -
Fork pinch bolt (lower) 2 10 50 Apply engine oil to threads
Fork tube cap 2 - 23 -
Fork socket bolt 2 8 17 Apply thread locker to threads
Steering bearing adjustment nut 1 26 20 Apply engine oil to threads
Steering stem nut 1 24 105 Flange nut
Front axle bolt 1 14 60 -
Front axle pinch bolt 4 8 22 -
Rear wheel nut 1 18 120 -
Eccentric bearing carrier lock nut 1 35 165 Staked nut
Shock absorber upper mounting bolt 1 12 65 Flange bolt
Shock absorber lower mounting bolt 1 10 45 Cap nut
Shock absorber damper rod lock nut 1 14 62 Apply thread locker to threads
Swingarm adjusting bolt 1 26 15 -
Swingarm adjusting bolt lock nut 1 26 65 -
Swingarm pivot nut 1 14 65 -
Eccentric bearing carrier pinch bolt 1 16 75 -
Driven sprocket mounting bolt 6 8 43 -
Foot peg bracket bolt 4 8 27 -
Sub frame mounting bolt 4 10 40 -
Side stand pivot bolt 1 10 38 -
Side stand bracket bolt 2 8 28 -
Center stand mounting bolt 2 10 55 Using a box wrench
Ignition switch mounting bolt 2 6 25 Torx bolt