General
Type | Torque (Nm) |
---|---|
5 mm bolt, nut | 5 |
6 mm bolt, nut | 10 |
8 mm bolt, nut | 22 |
10 mm bolt, nut | 35 |
12 mm bolt, nut | 55 |
5 mm screw | 4 |
6 mm screw, 6 mm bolt with 8 mm head | 9 |
6 mm flange bolt, nut | 12 |
8 mm flange bolt, nut | 27 |
10 mm flange bolt, nut | 40 |
Engine (Hawk GT)
Item | Quantity | Thread diamter (mm) | Torque (Nm) | Remark |
---|---|---|---|---|
Spark plug | 4 | 12 | 14 | - |
Cylinder head cover bolt | 4 | 6 | 10 | Special bolt |
Cam shaft holder 8 mm bolt | 6 | 8 | 23 | - |
Cam shaft holder 8 mm nut | 2 | 8 | 23 | - |
Cam shaft holder 6 mm bolt | 4 | 6 | 10 | - |
Cylinder head 10 mm nut | 8 | 10 | 48 | - |
Cylinder head 8 mm bolt | 4 | 8 | 23 | - |
Cylinder head 8 mm nut | 4 | 8 | 23 | - |
Cylinder head 6 mm bolt | 2 | 6 | 10 | Socket bolt |
Cam shaft sprocket bolt | 4 | 7 | 23 | Apply locking agent to threads |
Clutch lock nut | 1 | 18 | 130 | Staked nut |
Right crankcase cover bolt | 15 | 6 | 10 | - |
Left crankcase cover bolt | 9 | 6 | 10 | - |
Oil filter cartridge | 1 | 20 | 10 | Apply engine oil to O-ring |
Oil drain bolt | 1 | 14 | 35 | - |
Neutral switch | 1 | 10 | 12 | - |
Oil pressure switch | 1 | - | 12 | Apply sealant to threads |
Primary drive gear bolt | 1 | 12 | 90 | UBS bolt, Apply engine oil to threads |
Flywheel bolt | 1 | 12 | 130 | Left hand thread, Apply engine oil to threads |
Starter one way clutch | 6 | 8 | 30 | Torx bolt, apply locking agent to threads |
Oil control bolt | 1 | 10 | 23 | - |
Oil pipe bolt | 2 | 7 | 10 | Special bolt |
Connecting rod cap nut | 4 | 8 | 34 | - |
Crankcase 8 mm bolt | 14 | 8 | 27 | Apply engine oil to threads |
Crankcase 6 mm bolt | 6 | 6 | 12 | Apply engine oil to threads |
Shift drum stopper plate bolt | 1 | 6 | 26 | Apply locking agent to threads |
Insulator band screw | 4 | 5 | 4 | Apply engine oil to threads |
Timing hole cap | 1 | 14 | 10 | Apply molybdenum disulfide grease to threads |
Crankshaft hole cap | 14 | 30 | 15 | Apply molybdenum disulfide grease to threads |
Oil pump driven sprocket bolt | 1 | 6 | 15 | Apply locking agent to threads |
Valve adjusting screw lock nut | 6 | 7 | 23 | - |
Cylinder stud bolt 8mm | 2 | 8 | 20-30 | Apply locking agent to threads, refer to section 10 |
Cylinder stud bolt 10 mm | 8 | 10 | 30-50 | Apply locking agent to threads, refer to section 10 |
Frame (Hawk GT)
Item | Quantity | Thread diameter (mm) | Torque (Nm) | Remark |
---|---|---|---|---|
Front engine bracket bolt | 4 | 8 | 28 | - |
Front engine mounting bolt | 1 | 10 | 40 | - |
Rear upper engine mounting bolt | 1 | 10 | 40 | Apply engine oil to threads |
Rear upper engine mounting bolt lock nut | 1 | 22 | 55 | - |
Rear upper engine mounting bolt adjusting bolt | 1 | 22 | 11 | - |
Gearshift arm bolt | 1 | 6 | 12 | - |
Thermostatic switch | 1 | 16 | 18 | Apply sealant to threads |
Exhaust pipe joint nut | 4 | 8 | 27 | - |
Muffler band bolt | 1 | 8 | 27 | - |
Muffler mounting bolt | 2 | 8 | 27 | - |
Fuel tank mounting bolt front | 1 | 6 | 12 | - |
Fuel tank mounting bolt rear | 1 | 8 | 22 | - |
Fuel filter bracket bolt | 1 | 6 | 22 | - |
Front brake master cylinder holder | 2 | 6 | 12 | - |
Brake oil bolt | 4 | 10 | 30 | - |
Brake reservoir screw | 4 | 4 | 1.5 | - |
Bleed valve | 2 | 7 | 6 | - |
Front caliper mounting bolt | 2 | 8 | 27 | Flange bolt |
Front caliper pin bolt | 2 | 10 | 28 | - |
Pad pin | 2 | 10 | 17 | - |
Pad pin plug | 2 | 10 | 2.5 | - |
Front brake disc retaining bolt | 6 | 8 | 40 | Apply thread locker to threads |
Rear brake reservoir mounting screw | 1 | 6 | 9 | - |
Rear brake disc retaining bolt | 4 | 8 | 35 | - |
Rear brake disc retaining bolt lock nut | 1 | 8 | 9 | - |
Rear caliper mounting bolt | 2 | 8 | 27 | - |
Rear caliper pivot bolt | 1 | 8 | 22 | - |
Brake torque rod bolt | 2 | 10 | 35 | - |
Handlebar pinch bolt (Hawk GT) | 2 | 8 | 27 | - |
Ignition switch bolt mounting bolt | 2 | 8 | 25 | - |
Fork pinch bolt (upper) | 2 | 7 | 11 | - |
Fork pinch bolt (lower) | 2 | 10 | 50 | Apply engine oil to threads |
Fork tube cap | 2 | - | 23 | - |
Fork socket bolt | 2 | 8 | 17 | Apply thread locker to threads |
Steering bearing adjustment nut | 1 | 26 | 20 | Apply engine oil to threads |
Steering stem nut | 1 | 24 | 105 | Flange nut |
Front axle bolt | 1 | 14 | 60 | - |
Front axle pinch bolt | 4 | 8 | 22 | - |
Rear wheel nut | 1 | 18 | 120 | - |
Eccentric bearing carrier lock nut | 1 | 35 | 165 | Staked nut |
Shock absorber upper mounting bolt | 1 | 12 | 65 | Flange bolt |
Shock absorber lower mounting bolt | 1 | 10 | 45 | Cap nut |
Shock absorber damper rod lock nut | 1 | 14 | 62 | Apply thread locker to threads |
Swingarm adjusting bolt | 1 | 26 | 15 | - |
Swingarm adjusting bolt lock nut | 1 | 26 | 65 | - |
Swingarm pivot nut | 1 | 14 | 65 | - |
Eccentric bearing carrier pinch bolt | 1 | 16 | 75 | - |
Driven sprocket mounting bolt | 6 | 8 | 43 | - |
Foot peg bracket bolt | 4 | 8 | 27 | - |
Sub frame mounting bolt | 4 | 10 | 40 | - |
Side stand pivot bolt | 1 | 10 | 38 | - |
Side stand bracket bolt | 2 | 8 | 28 | - |
Center stand mounting bolt | 2 | 10 | 55 | Using a box wrench |
Ignition switch mounting bolt | 2 | 6 | 25 | Torx bolt |