An
infrared survey can detect a problem before it manifests itself into a costly
failure. Using thermography it is very common to find a loose wire that can
be repaired for less than €100, but if it were allowed to fail, the cost could
skyrocket to thousands of Euro for equipment, repair or replacement. One of
the great things about conducting an infrared scan is the equipment doesn't
need to be shutdown. In fact, it is preferable for the equipment to operate
near full-load capacity. That way we can measure the severity of the fault with
greater accuracy. Having a survey conducted prior to a scheduled outage will
afford the opportunity to acquire any needed replacement parts ahead of time.
Examples of what can be scanned using thermography:
What
do I get besides a pile of pictures?
The photos of the electrical system condition are only the starting point.
You'll receive reports that can be tailored to your needs. Working with
your personnel, we develop the specific information to be included in your
report that can bring light to the severity of the situation. Our reports
include an image of the condition, both in infrared and visual light, our
analysis as to why the condition exists and suggestions for correcting the
problem. Not only do we provide
reports on hardcopy, but we also provide a Cd rom version. Our Cd also includes
a copy of all images taken and all required software. This is the most complete
survey and report available anywhere, adding significantly to the versitility
of our service.
- Electrical switch gear, breakers, bus connections,
and contacts
- Transformer connections
- Mechanical couplings on rotating equipment
- Process piping and heat exchangers
- Compressor heads
- Motor and generator connections, windings,
feeders and exciters
- Bearings
- Friction in drive gears and drive belts
- Refractory systems (e.g. boilers, kilns,
molten material containment)
- Steam traps and piping insulation
- Tank levels and insulation problems
If this happend in your facility how would you manage?
The above image shows a catastrophic failure of an electrical system. The
insurance report found the cause to be a bad connection. Stop putting out
fires and start preventing them using infrared thermography