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Energy innovation Ltd.

 

Experience List

 

Project Description

Location

Notes

Absorption refrigeration feasibility study

Ireland

Feasibility study into Trigeneration  (CHP with absorption refrigeration) for electronics manufacturing company

Boiler economiser retrofit feasibility study

Ireland

Feasibility study into retrofitting a 16T flame tube boiler with an economiser

Combined Cycle Gas Turbine Fuel System Re-Calibration

Speedtronic Mk IV

Edison Thermoelectrical Marghera, Venezia, Italy

Troubleshooting fuel valve position fault on start-up.  MS 9001E (PG9171E) gas tubine

Servo valve replacement and fuel system recalibration

Re-configure spinning reserve control constants

CHP feasibility Study including feasibility of IGCC with wood waste as fuel

Ireland

CHP feasibility study for modern wood processing plant. Payback analysis based on using natural gas in CHP plant instead of wood waste in existing water tube boilers.

Alternative integrated gasification combined cycle (IGCC) CHP plant with wood waste as fuel

Conversion of Boilers from heavy fuel oil (HFO) to natural gas

 

Ireland

Design of gas distribution system. Preparation of tender specification for pressure reduction and regulation equipment. PID review, pipework design and sizing.

Design of boiler-house gas detection system

Combined Heat and Power (CHP) Feasibility Study

Ireland

CHP Feasibility study for modern food manufacturing plant, electrical demand 3 MW(e)

Project Value € 2.5m

Preparation of Proposal for 15-year maintenance contract for the Dublin Port Tunnel facility

Ireland

Preparation of a detailed proposal for the 15-year maintenance contract for the mechanical and electrical equipment

Project Management, installation and start-up of 1 x Cochran Thermax 16T Boiler with low NOx  burner,  economiser, O2 trim and VSD FD Fan

Ireland

Specification, preliminary design, tender, detail design, and project management of installation and commissioning of new 16T boiler. Project value € 712 K

5 MW(e)Combined Heat and Power (Cogeneration) Project;

Ireland

Completed detailed CHP feasibility study, and produced conceptual design models for possible 5 MW (e) integrated CHP plant.

Project Value € 9.15 M

Comprehensive Site Energy Survey and Energy Audit

Ireland

Comprehensive Energy Audit and Energy Survey carried out to CIBSE AM5 1991 - Energy Audits and Surveys

Project to establish unit costs for all site energy and utilities usage.

Ireland

Pharmaceutical plant energy use survey in preparation for energy market de-regulation.

Retrofit of 349kW(ref) Refrigeration plant with R134a

Ireland

Technical evaluation of all retrofit options Project value € 305 K.

Installation of 530 kW(ref) NH3 Refrigeration plant

Ireland

Specification of new plant

Project value € 800K

Installation of 400 kW(ref) NH3 Refrigeration plant

Ireland

Design of tie-ins to existing plant Project value € 661K

Feasibility Study on drop in HFC, HCFC and HC replacement gases for R12 and R22 for large industrial refrigeration plant.

Ireland

Evaluation of all possible retrofit options for a 430kW(Ref) R12 Sulzer refrigeration plant with a centrifugal compressor

Feasibility Study and lifecycle cost analysis of 500kW(ref) absorption refrigeration plant

Ireland

Absorption refrigeration at -25oC using gas turbine exhaust waste heat.

Done as follow on from a CHP feasibility study.

Feasibility study on Waste Water Treatment Plant sludge drying using Gas Turbine exhaust waste heat.

Ireland

Study done to evaluate ways of making the subject plant’s thermal and electrical load profile more suitable for CHP

Feasibility study and preliminary design of system to process solvent waste as boiler fuel using existing equipment on site.

Ireland

Project to determine the feasibility of burning high calorific value waste process solvent in a planned future gas turbine waste heat recovery boiler, or in an existing gas fired flame tube boiler.

Feasibility study on centralized refrigeration plant incorporating ice / eutectic storage and waste heat powered absorption refrigeration.

Ireland

Energy reduction option in a large chemical plant with a high process cooling load at –20oC i.e. average cooling load of 3,150 kW (Ref.)

Project to commission an auto-sequence control system on four 530kW refrigeration plants.

Ireland

Project value € 44,430 achieving annual savings of € 102,922.

Auto sequencing of start-up and shutdown avoiding part load operation on screw compressors.

Development and implementation of Targeting and Monitoring system (STARK system).

Ireland

Implementation of energy target and monitoring system in a large pharmaceutical plant using existing infrastructure i.e. existing computer LAN

Replacement of 12" process piping headers

Ireland

Short turn-around replacement of 160m of 12" process piping header.

 Project value € 228,563

Reverse Engineering Repair procedure for cast iron axial pump casings

Ireland

Unit Repair cost € 1,525 New item cost  

€ 8,895 each

Reverse Engineering Repair procedure for cast iron large tank rake drive bull gear

Ireland

Material analysis and development of repair procedure for cast iron gear.

Reverse Engineering Repair and material selection for pump shaft, bearing and seal bushings

Ireland

Cost savings of € 6,362 per anum per unit

Pump Selection  - replacement of high maintenance multistage gear pumps with more robust centrifugal items

Ireland

Repair cost savings of € 5,000 per anum per unit

Pump and line sizing for various fluids including viscous slurries

Ireland

Pump selection taking into account capital cost, lifecycle costs including energy efficiency and maintenance costs, and ease of installation.

Development of repair procedures for ASME VIII pressure vessels

Ireland

Pressure vessels damaged by stress corrosion cracking.

All repairs to ASME VIII

Development of repair procedures for API 650 / API 653 storage tanks

Ireland

Erosion and corrosion damage, all repairs to API 653

ABB Camlica Hydro Electric Power Plant Constructability review

ABB,

Birr, Switzerland

Preparation of tender packages for issue to local mechanical and electrical contractors for the Camlica HEPP, Turkey.

Petrofina Angola.

Re-furbishment and upgrade of the Pangala Gas Lift Station

3 x Waukesha L740GSI gas engines and 3 x Ingersoll Rand 4RDS-3 reciprocating compressors

Ireland /

Soyo, Angola

Project value US$ 3.6 m

Complete overhaul and upgrade of gas lift facility to provide re-injection for the Perofina / Sonangol Pangala and Quinguila on-shore fields

Mitsuibishi Heavy Industries (MHI) Parana 535MW(e) Combined Cycle power Plant 4 x MW 701F

Ireland

Development of tender packages for local Argentinean mechanical and electrical erection contractors

Mitsuibishi Heavy Industries (MHI)

Una CCGT 1 x MW 701DA - Warranty Items

Maasvlakte, Holland / Ireland

Low Btu blast furnace gas fuelled unit

Technical advice on resolution on miscellaneous warranty  / punch-list items

Mitsuibishi Heavy Industries (MHI) Saltend - Contract Management of consortium partner subcontractor claims 3 x MW 701FA

MHI,

Takasago, Japan

Investigation and settlement of disputes relating to scope split in consortium agreement

 Long term Maintenance Barking Power Station 5x MS 9001E CCGT

Ireland / UK

Proposal for long-term maintenance contract for gas turbines including repair of hot gas path parts by Wood Group

Preparation of proposal for the erection and commissioning of  1 x GE Stag 106FA

Ireland

RWE Opel IPP Germany

GE Fife Energy 1x MS 9001FA - Subcontractor pre-qualification and selection, Pre-bid meeting and site survey

Ireland / Fife, Scotland

IPP on Scottish Coal gasification site Fife Scotland

Austrian Energy Poolbeg 2 x HRSG for Seimens V94.2 conversion to combined cycle.

Ireland

Feasibility study into Austrian Energy boiler tube bundle module fabrication in Ireland.

Sourcing of suitably qualified craft labour,

Establish costs, and finding suitable locations for the job.

MS 5001M Shop refurbishment, including Major Overhaul and control system upgrade and refurbishment

Speedtronic Mk I control system

GE Service Shop, Jacksonville, Florida, USA

Power block unit conversion to stand alone unit

MS 5001K Fuel Regulator re-calibration and start-up

Spain.

Haagen temperature control

MS 5001N Combustion Inspection,

Spain.

Combustion inspection on heavy fuel oil fired unit

MS 5001N Speedtronic Mk II Control system re-calibration and modifications

Spain.

Addition of BOP contact inputs and outputs. Back-plane wiring mod.s for new sequencing.

MS 5001K Fuel Regulator Control system retrofit

Spain.

Haagen to Temcon I temperature control retrofit

MS 6001B Installation and Mk IV Speedtronic Start-up,

Rhode Island, USA.

IPP Plant - Pawtuckett Power

MS 5001MSpeedtronic Mk I

re-calibration and start-up,

Springville, Mass., USA

Unit start-up after major overhaul

MS 5000 Parts Interchangeability Study, and Spare Rotor Program,

GE Service Shop

Basildon, UK

Study into interchangeability of rotor parts between different model MS 5001 and also MS 5002 to improve GE rotor exchange service

 3 x MS 9001E Exhaust Damper retrofit and exhaust plenum modifications

Abu Dhabi, UAE.

Project included retrofit of internal insulation and cladding to GT  - Boiler exhaust duct.

MS 9001E Bearing Inspection,

Abu Dhabi, UAE.

Fast turn-around bearing inspection, all bearings removed without removing the GT rotor.

MS 5002B Speedtronic Mk II to Speedtronic Mk IV Simplex retrofit troubleshooting

QGPC, PS3, Qatar.

AEG Packaged Frame 5

GT installed in Zone 2 enclosure.

Compressor drive.

MS 5001E Fuel regulator re-calibration, troubleshooting and start-up,

Valentia, Venezuela.

Re-located unit providing heat and power for a paper mill in Venezuela

MS 9001E (PG 9171E) Exhaust Damper Retrofit and Speedtronic Mk IV+ control system

Abu Dhabi, UAE.

Project to integrate the control of waste heat recovery boilers with Mk IV control system.

GT Exhaust damper interlock sequencing moved from boiler control system to GT control system

MS 9001E (PG 9171E)

Site residency, Combustion Inspections.

Control System Speed Mk IV +

Abu Dhabi, UAE

One of the first Mk IV+ sites.

MS 5001K Major overhaul and Control System re-calibration of with Fuel Regulator control system

ALPART Jamaica

GE MAC temp. control

 De-mothballing and commissioning of 6 x LM2500’s with Speedtronic Mk IV control systems.

Marjan GOSP 2, Marjan Field. Arabian Gulf, KSA.

Marjan GOSP 2 - the largest offshore gas compression platform in the world when built. Full output of 600 MMSCFD (million standard cubic feet per day) gas at 535 psi  (36 Bar), 350,000 BPD (barrels per day) Oil

Start-Up 1 x MS 6001B Speedtronic Mk IV+ control system.

Port Harcourt, Nigeria.

Project to provide power for the NNPC / Shell Pt Harcourt LNG terminal

Major Overhaul and control system modifications MS 9001E (9171E) with Speedtronic Mk IV controls.

Abu Dhabi, UAE.

Al Taweelah UAE – one of the largest power and desalination plants in the middle east.

MS 9001E (9151E) Hot Gas Path inspection, Major Overhaul and control system re-calibration, Speedtronic Mk II with ITS control system

Beersheba, Israel.

Hot gas path inspection developed into major inspection and removal of compressor stator vanes due to FOD

Start-up MS 9001E (9171E) with Speedtronic Mk V control system.

Port Dickson, Malaysia

One of the first IPP’s in Malaysia. The first IPP to synchronize with the grid.

Fast track construction schedule

Start-up of 1 x MS 6001B with Speedtronic Mk V control system.

Miri, Malaysia

Fast track start-up of simple cycle GT unit in power starved area of northern Sarawak (Borneo).

Project value US$ 16M.

Mk V controls troubleshooting on full load string test of LM 6000 Speedtronic Mk V Control system

Nuovo Pignone, Massa, Italy

First Nuovo Pignone packaged LM 6000.

First LM 6000 with Mk V and Woodward fuel system. Generator drive for offshore application with Hamilton Oil UK.

Resolution of warranty items on 1 x MS 6001B installation, mechanical and controls, Speedtronic Mk V and Historian

Miri, Malaysia

Resolution of punch-list items and problems with integration of new 35 MW Frame 6 with existing 16 smaller GT’s  (3MW to 12 MW) on the power grid.

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