Yamaha FJ1200 Restoration Project

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Frame & Suspension


Front Suspension Work  Rear Suspension Work  Frame Work


Front Suspension Work


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Rear Suspension Work


  • Remove swingarm, linkages & shock (still the original unit, now with 76,000mls on it - that's definitely for the bin!).
  • Strip, clean & re-assemble swingarm & linkages.
    • - New bearing & bush kits.
      - Stainless steel collars, spacers & sleeves, if I can get them.
      - Clean swingarm & linkages and paint swingarm satin black.
  • I've heard some nightmare stories about removing bearings from swingarms & linkages - blowtorch, freezing, hammer & drift, patience, violence, etc. - but I'm the type of guy who would rather buy a tool to make a job easy, even if I'll only use that tool once. So unless a bearing removal tool is incredibly expensive, I'll buy one. Apparently, it's not as simple as that. You need a slide hammer (£50) and the correct size collets (£40 each) to remove a bearing. I haven't seen my FJ's, and my Haynes manual doesn't list dimensions. I don't necessarily have a problem with the cost (like all men, I love tools...), but it looks like I'll only know what size collet(s) I'll need after I remove the swingarm & linkage...
  • I plan to use a Hagon replacement rear shock unit (with a blue spring). This choice is based primarily on value (subtle difference to "cost"). Anything I've read about Hagon shocks has been good, and £200 certainly suits my pocket better than £400 for an Ohlins or White Power unit, specially considering that my style of riding would never exploit the difference.

Top  Front Suspension Work  Frame Work


Frame Work


Top  Front Suspension Work  Rear Suspension Work
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